Re: inquiry about cold storage being considered as CCP

From: Greg Peters (Petersg@arctic.net)
Date: Fri Oct 07 2005 - 12:28:20 PDT

  • Next message: Larry Wyatt: "Re: inquiry about cold storage being considered as CCP"

    Well, we agree that there needs to be a control for metal, but we don't
    agree on the need for a metal detector as a CCP.

    If it is reasonably likely that the product could contain metal as part
    of the process, that is a safety issue. It isn't like quality issues
    (visual defects, weights, appearance, etc.). For some products, metal
    is a real risk. Others it is not. For whitefish fillets, we have never
    found any metal (not a CCP, only a control step), but I can't say the
    same think when grinding is involved as for surimi. For ground product,
    metal detector is a CCP. It is a matter of likelihood.

    How about cooking for a ready to eat product? Is that a CCP? By your
    definition, since the cooking doesn't prevent pathogens from entering
    the product, but removes the likelihood of a problem (like a metal
    detector), it is not a CCP. Cooking inactivates potential pathogens so
    I would argue that it is a CCP.

    If we tried to claim that metal detector for surimi or cooking for ready
    to eat product was not a CCP, there would major problems with FDA, USDC,
    and the state.

    Greg Peters
    Alyeska Seafoods, Inc.
    Larry Wyatt wrote:

    > Greg,
    >
    > Actually we don't disagree. If metal contamination is a problem in a
    > plant, it definitely needs a metal detection inspection step.
    > However, that is an inspection process, and should be addressed as such.
    >
    > The size of the piece of metal, density of the product, location of
    > the metal, orientation of the product going through the detector, size
    > of the detection chamber, etc., all affect the sensitivity of a metal
    > detector. In fact, a metal detector company informed me that to
    > increase sensitivity, it was best to have 3 metal detectors at
    > different angles on every line. All of a sudden it was obvious that
    > the metal detector controlled nothing. It inspected the product and
    > gave a pass/fail based on its findings.
    > Inspection is generally not a CCP because it is not a control step in
    > the process. Inspection is a Control Point. Inspection of weight,
    > appearance, presence or absence (i.e, metal), visual defects,
    > microbial safety and quality, etc., are all important.
    >
    > Larry
    >
    >
    >
    > Greg Peters wrote:
    >
    >> I have a different opinion on CCPs. If you find that a hazard is
    >> reasonably likely to occur and there is a control step that will
    >> prevent harm to a consumer it is a CCP. For the example Larry used
    >> of a metal detector, if that hazard is reasonably likely to occur, as
    >> in surimi, there better be a CCP to control it.
    >>
    >> Cold storage would generally not be a CCP because pathogen growth in
    >> cold storage is not reasonably likely to occur. The execption would
    >> be for a product that may already contain parasites that will be
    >> consumed raw. The freezing step may be used as a CCP to inactivate
    >> the parasite.
    >>
    >> Greg
    >>
    >> Larry Wyatt wrote:
    >>
    >>> Alma,
    >>>
    >>> I just want to offer my thoughts on the absence of a CCP for a
    >>> product or a process. After you have conducted a Hazard Analysis
    >>> and even though you find a hazard, does not mean that you have to
    >>> have a CCP. If the hazard cannot be controlled by a specific point
    >>> in the process, it is not a CCP. You may have Control Points (CP)
    >>> that are part of GMP's and SOP's that are used to control a hazard
    >>> and not have a CCP in your HACCP program.
    >>>
    >>> An example is metal detection. A metal detector is after the fact.
    >>> It doesn't control getting metal into the product, it helps control
    >>> getting metal contaminated product to the consumer. It is not a
    >>> CCP, but it is a CP and should be controlled as such. The same
    >>> would be true for refrigeration. Storing perishable products at
    >>> ambient temperatures would allow contaminated product and probably
    >>> unsafe product to get to a consumer. However, refrigerated storage
    >>> is after the fact and does not control the process for pathogens on
    >>> the product.
    >>>
    >>> This does not do away with monitoring and controlling CP's since
    >>> they are part of the process, but their administration is addressed
    >>> as part of the GMP program or process SOP and would be intact with
    >>> or without a HACCP program.
    >>>
    >>> I have seen HACCP programs with 300 CCP's and programs with 0
    >>> CCP's. The one with 300 actually should have been 0 CCP also. The
    >>> key is to conduct a valid hazard analysis and to identify what is a
    >>> true CCP vs. a CP.
    >>>
    >>> Larry Wyatt
    >>> FoodHorizon Inc.
    >>> www.foodhorizon.com
    >>>
    >>> Richard Chivers wrote:
    >>>
    >>>>
    >>>> Hi Alma,
    >>>>
    >>>>
    >>>>
    >>>> These are my views:
    >>>>
    >>>>
    >>>>
    >>>> 1. There are no EU directives that set CCPs, these are up to the
    >>>> processor to determine.
    >>>> 2. I assume you refer to the Competent Authority. I would not
    >>>> consider cold (frozen) storage a CCP simply because a product
    >>>> that is intended to be kept in be frozen condition would be in
    >>>> breach of specifications and GMP, drawing in quality and safety
    >>>> issues. I would set the temperature control as a prerequisite
    >>>> programme; a given if you like. I.e. if the product temperature
    >>>> were outside the limits, that would be the end of it for its
    >>>> primary purpose and disposal or alternative use should be
    >>>> considered.
    >>>> 3. Pathogen growth is unlikely to present a food safety hazard due
    >>>> to the reasonable expectation that the product would be
    >>>> cooked. That is unless there were an issue with spore formers
    >>>> or with
    >>>> heat resistant toxins then there would be a problem. These
    >>>> matters would be highlighted in the analysis part of the HACCP.
    >>>> Unfortunately it is not an argument that sways opinion in
    >>>> international trade which will set stringent micro counts.
    >>>> 4. It is not illegal but may mean that your analysis was invalid if
    >>>> a CCP were missed. In the UK this alone would not lead to
    >>>> prosecution but could become evidence to support a prosecution
    >>>> if there were more serious matters arising from temperature
    >>>> abuse i.e. food poisoning.
    >>>>
    >>>>
    >>>> I hope this helps
    >>>>
    >>>>
    >>>>
    >>>> Richard Chivers
    >>>>
    >>>>
    >>>>
    >>>> -----Original Message-----
    >>>> *From:* owner-seafood@ucdavis.edu
    >>>> [mailto:owner-seafood@ucdavis.edu]*On Behalf Of *alma tina
    >>>> *Sent:* 07 October 2005 06:34
    >>>> *To:* seafood@ucdavis.edu
    >>>> *Subject:* inquiry about cold storage being considered as CCP
    >>>>
    >>>>
    >>>>
    >>>> Dear List,
    >>>>
    >>>>
    >>>>
    >>>> Please give me some insight or enlightening regarding the issue of
    >>>> considering cold storage as CCP.
    >>>>
    >>>>
    >>>>
    >>>> These are my questions:
    >>>>
    >>>>
    >>>>
    >>>> 1.Is there an EU directives that considers storing at cold storage
    >>>> as CCP.
    >>>>
    >>>> 2.Can the competitive authority insist on us to consider storing at
    >>>> cold storage as CCP.
    >>>>
    >>>> 3. Is my thinking correct, that since our product is to be fully
    >>>> cooked before consumption, then pathogen growth is not a hazard? By
    >>>> the way our products are frozen octopus and shrimps.
    >>>>
    >>>> 4. Is it illegal not to have CCP for a particular item?
    >>>>
    >>>>
    >>>>
    >>>>
    >>>>
    >>>> Plese provide some information on this issue, we badly needed the
    >>>> info.
    >>>>
    >>>>
    >>>>
    >>>> Thanks,
    >>>>
    >>>>
    >>>>
    >>>> Alma O. Tina
    >>>>
    >>>> almaorodiotina@yahoo.com
    >>>>
    >>>> ------------------------------------------------------------------------
    >>>>
    >>>>
    >>>> Yahoo! for Good
    >>>> Click here to donate <http://store.yahoo.com/redcross-donate3/> to
    >>>> the Hurricane Katrina relief effort.
    >>>>
    >>>
    >>>
    >>
    >
    >



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