RE: Harvest and Packing of Tilapia

From: Jon McGraw (JonMcGraw@seafreeze.com)
Date: Thu Apr 07 2005 - 07:48:37 PDT

  • Next message: Jon McGraw: "harvest/process techniques"

    Hello George

    Not sure what your setup is but I will describe how we used to process live
    farmed Atlantic salmon to maintain the best possible quality.

    Delivered live from the farm in tender boat with recirculating oxygenated
    water.

    Brailed (plastic lined) in water into slush iced bins (starts the immediate
    chilling from ambient 48 F

    90 seconds of injected (into water) co2 gas to stun but not kill fish.

    Fish are dumped (gently) onto table where the gill arch is severed and the
    fish go back into slush ice to bleed out. You have to get the blood out to
    preserve and increase shelf life.

    Butcher and clean fish and then immediately into layer ice (including belly)
    slush ice would work too although you have to monitor time so as not to
    bleach gills and/or waterlog fish.

    Chilled to at least 36 F prior to packing in layer ice in styro boxes

    Finished boxes placed in freezer or cooler until shipment

    Finished cases shipped to market that evening. Can't get much fresher than
    alive to market in less than 24 hours.

    Summary: The keys are 1) get the blood out, including gills 2) maintain cold
    chain from receiving to shipment. Fish are never allowed to warm once
    received and in fact each step is
    to lower temp. Vital not to pack fish over 36 F or ice in box melts and
    exposes fish to air.
    We obtained shelf life after this process of 2-3 weeks, (even with the gills
    in).

    Regards,

    Jon McGraw
    Seafreeze Cold Storage

    -----Original Message-----
    From: G Saridakis [mailto:seaburst@voicenet.com]
    Sent: Thursday, April 07, 2005 7:32 AM
    To: seafood@ucdavis.edu
    Subject: Harvest and Packing of Tilapia

    We are nearing our first harvest of tilapia from a recirculating
    aquaculture system and have questions about best procedures for
    harvesting and packing the fish. The plan is to pack fish whole on ice
    in 50 lb waxed boxes. Should fish first be chilled in a cold water bath
    to remove heat, should they go directly on ice or is there another
    process that should be followed?

    Any advice on recommended procedures would be appreciated.

    George E. Saridakis
    Seaburst Aquaculture Systems



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