Fw: Tuna Sandwich HACCP Plan

From: shuckmans (shuckmans@kysmokedfish.com)
Date: Thu Apr 13 2000 - 16:08:30 PDT

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    Tuna Sandwich HACCP PlanDear Listserv Members
    I have recieved several Questions moor than I can Respond to Regarding Haccp for tuna fish maybe this can be of some help. Lewis Shuckman

    ----- Original Message -----
    From: Lewis Shuckman
    To: shuckmans@kysmokedfish.com
    Sent: Thursday, April 13, 2000 6:51 PM
    Subject: Tuna Sandwich HACCP Plan

    http://seagrant.orst.edu/sgpubs/onlinepubs/tunasandwich.html

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    Tuna Sandwich HACCP Plan

    Kenneth S. Hilderbrand Jr.

    April 5,2000

    Kenny's Sandwich Deli Inc.

    Tuna Sandwich Process Flow Diagram
    Tuna Sandwich Hazard Analysis
    Tuna Sandwich HACCP Plan
    Downloadable version

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    Tuna Sandwich Process Flow Diagram

          PRIMARY PROCESS STEP SEC.
          PROCESS
          STEP DESCRIPTION
          (1) Receive Ingredients Bread, Canned Tuna, Salad Dressing, Chopped Sweet Pickle
          (2) Mix Ingredients Using Power Blender
          (3) Prepare Sandwiches Using Conveyor Belt and Some Hand Labor
          (4) Package Sandwiches Heat Sealed Top on Preformed Plastic Container
          (5) Refrigerate Walk-in Cooler at 45 F or Less
          (6) Ship By Refrigerated Truck
                
                
                
                
                

    Tuna Sandwich Hazard Analysis

          Firm Name: Kenny's Sandwich Deli Inc Product Description: Tuna Sandwiches

          Firm Address: 1514 SW Harvest Road, Boulder CO 97988 Method of Storage and Distribution: Refrigerated

                                                                                                       Intended Use and Consumer: General Public
         
          (1)

          Ingredient/processing step
         (2)

          Identify potential hazards, controlled or enhanced at the step
         (3)

          Are any potential Food Safgety hazards significant? (Y/N)
         (4)

          Justify your decisions for Column 3
         (5)

          What preventive measures can be applied to prevent the significant hazards?
         (6)

          Is this step a Critical Control Point? (Y/N)
         
          (1) Receive Ingredients biological: None

          chemical: None

          physical: None
         No All ingredients are commercially sterile and/or packaged. No
          (2) Mix Ingredients biological: Growth of food pathogens

          chemical: None

          Physical: None
         No All ingredients are commercially sterile and/or packaged, and mixing time is less than 5 minutes No
          (3) Prepare Sandwiches biological: Growth of food pathogens

          chemical: None

          Physical: None
         No Preparation time is less than 5 minutes. No
          (4) Packages Sandwiches biological: Growth of food pathogens

          chemical: None

          Physical: None
         No Package time is less than 5 minutes No
          )(5) Refrigerate biological: Growth of food pathogens

          chemical: Histamine formation

          Physical: None
         Yes

          No
         Temperature abuse can allow growth of food pathogens.

          Commercially Sterile ingredients
         Adequate Refrigeration Yes
          (6) Ship biological: None

          chemical: None

          physical: None
         No Not regulated by FDA HACCP No

    Tuna Sandwich HACCP Plan

          Firm Name: Kenny's Sandwich Deli Inc

          Firm Address: 1514 SW Harvest Road, Boulder CO 97988

                                                                                                       
          Product Description: Tuna Sandwiches

           Method of Storage and Distribution: Refrigerated

          Intended Use and Consumer: General Public
         
          (1)

          Critical Control Point (CCP)
         (2)

          Significant Hazards(s)
         (3)

          Critical Limits for each Preventive Measure
         MONITORING

          (4) (5) (6) (7)
          What How Frequency Who
         (8)

          CorrectiveActions
         (9)

          Records
         (10)

          Verification
         
          (5) Refrigerate Pathogen Growth Store at 45 F or less Cooler Temp. Thermometer Each Work Day Supervisor Relocate Product to Adequate Cooler Temperature log Calibrate Thermometer each week
                              
                              
                              
                              
          Signature of Company Official: Date of Revision:

         

    Publication No. ORESU-I-00-001
    Copyright Oregon Sea Grant

    This publication was funded by the NOAA Office of Sea Grant and Extramural Programs, U.S. Department of Commerce, under grant number NA76RG0476 (project numberA\ESG-4), and by appropriations made by the Oregon State legislature. The U.S. government is authorized to produce and distribute reprints for governmental purposes notwithstanding any copyright notation that may appear hereon.

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    A downloadable, virus-scanned version of this plan, in MS Word for Windows 6.0, is available here, in a compressed .zip file. You will need a utility such as pkzip or Winzip to decompress and use this document. Download the file.





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